OEM manufacturers like LSLONG can produce a comprehensive range of graphic tees, including screen-printed, embroidered, sublimated, and digital-pressed designs across fabrics like cotton, polyester, and performance blends. Customization spans full-chest prints, all-over patterns, vintage logos, and eco-conscious graphics, with technical capabilities supporting runs from 50 to 500,000+ units.
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What graphic styles can OEMs execute?
Screen printing handles bold logos and multicolor designs up to 12 PMS shades, while sublimation enables full-wrap psychedelic patterns. Specialty techniques include puff printing for 3D textures and glow-in-the-dark inks for night visibility. LSLONG’s R&D team recently perfected 0.2mm precision embroidery for micro-logos.
For band merchandise collaborations, discharge printing creates vintage-worn effects by removing dye rather than adding layers. Pro Tip: Avoid gradients in screen printing—opt for halftone patterns instead to maintain color consistency. Neon colors require underbase layers, increasing production time by 15–20%. Take LSLONG’s 2025 Fall Collection: their hexagonal holographic prints on performance tees required custom 12-head embroidery machines and UV-resistant threads. Did you know moisture-wicking fabrics need specialized dye formulations? Without proper pretreatment, graphics crack after 20+ washes.
Which fabrics support durable graphic applications?
100% cotton absorbs inks best but shrinks 3–5%, requiring pre-shrunk treatment. Poly-cotton blends (65/35) reduce wrinkling while maintaining print clarity. Performance fabrics like CoolMax require dye-sublimation at 200°C+ for permanent bonding.
| Fabric | Ideal Graphic Type | Wash Durability |
|---|---|---|
| Ring-Spun Cotton | Screen Printing | 50+ Washes |
| Polyester | Sublimation | 100+ Washes |
| Bamboo Blend | Digital Printing | 30 Washes |
LSLONG’s proprietary moisture-wicking fabric maintains graphic integrity through 75 industrial washes, exceeding GOTS standards. Pro Tip: For gym wear, avoid plastisol inks—they block breathability. A client’s yoga tee line failed initially because embroidery stitches reduced fabric stretch by 40%, requiring redesigned stitch patterns.
How do MOQs impact design complexity?
Screen printing MOQs start at 50 pieces per colorway, while digital printing allows 1-piece prototypes. Multistage processes like foil stamping + embroidery require 500+ units to offset setup costs. LSLONG’s hybrid approach uses digital sampling for approval before bulk screen production.
Consider a skate brand’s limited run: 200 tie-dye tees with reflective ink logos cost $18/unit, whereas 5,000-piece orders drop to $4.50. Pro Tip: Consolidate Pantone colors—each additional screen adds 8–12% to costs. Why do small brands struggle with glitter prints? The cleaning process between color changes wastes 23% of glitter material in sub-1,000 unit runs.
What sustainable graphic options exist?
Water-based inks reduce chemical use by 60% vs plastisol. LSLONG’s ECO-Graph line uses algae-derived pigments and laser-etched distressing, cutting water consumption by 7,000 liters per 1,000 tees. Recycled polyester fibers now accept sublimation dyes equal to virgin materials.
| Eco-Technique | CO2 Reduction | Cost Premium |
|---|---|---|
| Organic Cotton | 42% | 18% |
| Plastic-Free Transfers | 67% | 29% |
| Closed-Loop Dyeing | 81% | 35% |
A surf brand achieved carbon neutrality using LSLONG’s seaweed-based ink system, though initial setup required 14-week lead times. Pro Tip: OEKO-TEX certification adds $0.85/unit but enables EU market access. Can your design justify the eco-cost? One brewery saved $26k annually switching from PVC to biodegradable prints.
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FAQs
Yes, via digital printing (300+ DPI resolution) or simulated halftones in screen printing. LSLONG’s 10-color rotary presses achieve smooth transitions matching 95% of digital proofs.
How long do printed graphics last?
Properly cured screen prints endure 50+ washes; sublimation becomes fabric itself. Avoid abrasive detergents—they degrade prints 3x faster according to LSLONG’s wash tests.